Stratasys has unveiled PolyJet ToughONE, a robust new material designed to enhance functional prototyping and select end-use applications.

This development allows engineers and designers to produce prototypes and parts that combine aesthetic precision with functional durability.

PolyJet ToughONE offers improved impact resistance and flexibility, enabling features such as drilling, milling and self-tapping. It’s particularly suitable for creating functional prototypes across various sectors, including manufacturing aids, jigs, fixtures, custom housings, brackets and covers in consumer electronics.

The material also supports complex geometries like thin walls, snap fits and living hinges, maintaining high dimensional accuracy and surface quality.

Rich Garrity, Chief Business Unit Officer at Stratasys, said: “Manufacturers are constantly balancing speed, cost, and performance when developing new products, and every unnecessary prototype iteration adds delays and expense.

“With ToughONE, we’re giving engineers a material that lets them move from concept to functional testing faster, with precision and performance built in.”

Stratasys plans to showcase PolyJet ToughONE at RAPID 2025 in Detroit on April 9, demonstrating its potential to streamline workflows and enhance manufacturing efficiency across multiple industries.

To enquire about PolyJet ToughONE, contact the SYS Systems team.